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HD-FOAM Sheets

HD-Foam is a great material for beginners and professionals creating quality props and costumes.

  • HD-Foam is available in 24” X 60” sheets.

  • HD-Foam is a dense EVA material yet easy to cut with tools like scissors and utility knives. After the material has been cut to size heat can be used to shape HD-Foam.

  • HD-Foam works great with CA glue, super glue, hot glue and contact cement adhesives; and accepts various paints and primers.

  • The light gray color is perfect for tracing templates with pens / markers and seeing all of the details in WIP photos and videos. No more metallic sharpies!

  • Because of its lightweight nature, HD-Foam is often used for making helmets, armor, prop weapons and other items that are comfortable to wear for long periods of time.

Be sure to always use proper safety protection when working with crafting tools and supplies.



Because of its exceptionally strong and smooth qualities 2mm foam sheets are great for thin details and “skinning” larger parts.


6mm HD-Foam

Considered the “go to” foam, 6mm is great for PEP builders and the custom fabrication of helmets, weapons, and armor.


10mm HD-Foam

If you need to bulk something out or want a little more stability in your prop or plate armor 10mm gets the job done.


Warhammer 40K Chainsword made using 2,6,10mm HD-Foam as well as HD-Foam Dowels and Half Rounds.